Resistance Welding

Description
By using electrical current, resistance welding bonds two pieces of conductive metal together. Most commonly used in sheet metal applications securing fasteners to a metal surface, resistance welded surfaces are smooth and ready for plating or painting. This value added process allows us to further meet our customers growing needs.

Resistance Welding Capabilities

Processes (General Capabilities)

Resistance Welding Services

Materials (Primary)

Steels & Stainless

Min/Max Length

.500” to 36”

Min/Max Width

.500” to 10”

Min/Max Height

1/32” to 2”

Min/Max Diameter

1/32” to 2”

Part Weight

20 lbs

Tolerance

± 0.015”

Quality Assurance

PPAP when requested

Additional Capabilities

KanBan
Project Management
Consulting 
Labeling

Painting
Packaging
Prototyping
Shipping

Assembly

Electrical
Hydraulic Press
Mechanical

Sub-Assemblies
Final

Testing

Torque Tests

 

Quality

First Piece in Process
Final

 

Inspection Equipment

Coordinate Measuring Machine (CMM)
Optical Comparators
Video Imaging System
Microscopes
Hardness tester

Bore gauges
Height gauges
Pin gauges
Ring gauges
Thread gauges

Documentation

Capability Study
Inspection Reports

Material Certifications
PPAP Available

Production Volume

1 to 10,000

 

Industry Examples

Agriculture
Sieves, parts for sieve shakers
Architectural
Stadium chair components, institution corner rails
Construction
Drywall wall support parts
Diving
Diving enthusiasts' collectables
Education
Parts for desks and chairs
Electrical
Large 800 amp contactor assemblies, electrical box enclosures
Food
Fabrication of stainless steel deep fryer filtration products
Lighting
Decorative fixture components
Lubrication/Pumps
Pump products and lubrication monitoring products
Material Handling
Custom forklift apparatuses
Military
U.S. Navy diving parts, U.S. Army products
Military spare parts made to order
Mining
Sieves, parts for sieve shakers
Pharmaceutical
Sieves, sieve shaker parts
Road Construction
Sieves, sieve shaker components
Sport Bike Racing
Exhaust system accessories
Transportation/Automotive
Parts for buses, stamped assemblies, loading dock safety hooks, air craft parts (non-flying), door hinges
Yachting
Parts for yachting equipment